Mahle to Debut World's First Range Extender for Heavy-Duty Electric Trucks at IAA 2026

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Mahle, the German automotive parts supplier, is set to unveil a new range extender system for heavy-duty electric trucks for the first time in the world at IAA Transportation 2026 in Hanover, from September 15 to 20, 2026. The system acts as a backup generator delivering 110 kilowatts of continuous power and 130 kilowatts of peak power, using a compact internal combustion engine to extend the driving range of battery electric trucks by around 400 kilometers, for a total range of over 800 kilometers. Designed as an independent unit that fits into a standard battery compartment, it replaces roughly one-third of the original battery capacity, reducing the vehicle's overall weight by about 600 kilograms. In addition, Mahle will also introduce the MCT electric motor, which uses no permanent magnets or rare earth minerals, delivers up to 370 kilowatts of peak power, and achieves around 95 percent efficiency in the VECTO cycle. The company aims to grow in the commercial vehicle segment, especially in Asia, and expects this product group to outperform the overall market over the next five years.

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Mahle debuts world's first range extender for heavy-duty electric trucks and a new magnet-free electric motor, showcasing product innovation.

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